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ADVICE NEEDED: 2011 Fiesta SE hatchback heater blower

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What I Drive
2011 Ford Fiesta SE hatchback
#1
I have a 2011 Fiesta SE hatchback. The engine cooling fan motor burnt up and fried the plug that plugs into it. My nephew and I installed a new engine fan and had to hard wire it in. After doing so, my heater blower fan only works when it wants to. I replaced the blower motor resistor and that did not fix the problem. im assuming that the blower fan isn't bad or it would not come on at all. Any help or advice is greatly appreciated.
Thank you in advance
 

Handy Andy

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#2
Works when it wants to?

Might need a new controller - but that depends on the type of climate control system you use. Manual or an Automatic?

Manual may have a simpler design but the Automatic ones use a lot more wires and are harder to fix due to so many sensors and the way it has it's fingers everywhere in the system.

When the blower comes on, that is a good sign but how or why is that affected by the Engine cooling fan? They're on separate circuits - you mentioned hard wired, so we can only guess...
 
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2011 Ford Fiesta SE hatchback
Thread Starter #3
It is a 5spd manual.
When the original engine cooling fan burnt up it took the plug with it. I got an aftermarket plug that was OEM compatible, but the new aftermarket fan that I got had a different style plug. So we cut the two plugs off and spliced the new fan to the non burt wires for the cooling fan. The cooling fan works as it should.
 

Handy Andy

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#4
Not the transmission, the climate controller in the cabin - if that is a three knob thing or something with a big LCD display?

Looks like something between these two
1754844493014.png
 
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Handy Andy

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#6
That makes this a little easier - may be also cheaper. In the issues around what I've encountered in my Fiesta dealing with that type of controller, or even the Fiesta's dashboard design - is due to the heat from the sun baking my dashboard and cooking the electronics with sunlight converting to heat; like oven temperatures - that type of heat from solar energy converted to heat will deform plastics and permanently damage any sort of electronics in them soon enough.

I'm losing some of the ability to control the blower by the fan speed knob getting harder to turn - it's deforming when it's exposed to higher sunlight generated temperatures being parked in the sun - and although some relief by using sunshades, rolling down windows to provide some ventilation and exchange of air, I find the quality of some sunshades adds more to the heat collection than they remove in reflecting sunlight.

It may be necessary to replace that climate controller with a newer one or if you're daring - trying others from known wreck-yards to see if the fan control in it can work with your blower as a cheaper option than the former one.

The Automatic one, is more susceptible to the heat because of the extra wiring, module support and needed electronics to make the auto in automatic work. Both in power and consumption as to even provide automation even though it would be easier to drive with the windows down using a more manual system.
 
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